This automatic packaging system is specifically engineered to count, fill, and seal hard capsules, softgels, and tablets into premade pouches (Doypacks, stand-up pouches, zipper bags). By integrating a high-precision multi-channel electronic counting head with an advanced rotary or horizontal premade pouch packaging machine, this system delivers a highly aesthetic, secure, and airtight packaging solution. It is the ideal high-end packaging line for pharmaceutical, nutraceutical, and supplement manufacturers complying with strict cGMP and FDA standards.
What products can this machine count and pack?
The machine is suitable for capsules, tablets, softgels, pills, gummies (optional), and other solid products that can be accurately counted.
What pouch types are supported?
It is designed for Doypack (stand-up) pouches and can also support zipper pouches, flat pouches, and other premade pouch types, depending on the machine configuration.
How does the counting system work?
The machine uses a high-speed electronic counting system with photoelectric sensors to ensure accurate counting before the products are discharged into the pouch.
What counting range is available?
The counting quantity can be freely set through the touchscreen, from a few pieces up to hundreds of pieces per pouch, depending on the product size.
What is the counting accuracy?
The counting accuracy is typically 99.8%-100%, depending on the product shape, size, and feeding conditions.
What is the packaging speed?
The production speed depends on the product size and counting quantity. Typical output ranges from 15 to 50 pouches per minute.
Can the machine handle different capsule or tablet sizes?
Yes. The machine is designed to accommodate various capsule and tablet sizes with simple parameter adjustments and, if necessary, minor change parts.
Is the machine suitable for pharmaceutical applications?
Yes. The machine is manufactured with SUS304 stainless steel as standard. It can be designed to comply with GMP requirements.
Can the machine add nitrogen flushing before sealing?
Yes. Optional nitrogen flushing is available to extend product shelf life and maintain product quality.
Can the machine be integrated with other equipment?
Yes. It can be integrated with metal detectors, checkweighers, vision inspection systems, printers, labeling machines, and case packing systems to form a fully automatic packaging line.
Is the machine easy to operate?
Yes. The PLC control system with a touchscreen interface allows operators to easily set counting quantities, packaging parameters, and save product recipes for quick changeovers.
Do you provide installation and after-sales service?
Yes. We provide installation guidance, remote technical support, operation training, spare parts supply, and overseas on-site service upon request.
